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To:
Rob Russell, Operations Manager
From: Ed
Toley, Plant Manager
Date:
15/04/21
Subject: Proposal
for introduction of drones at Exington Manufacturing Plant
In response to the request by management for alternative ways to complete time-consuming tasks at Exington Plant, this proposal recommends the use of drones in order to optimise inventory tracking, the transportation of parts to the production
hall, and asset monitoring.
Background Lean manufacturing techniques have been in use at Exington Plant for several years with good results. However, certain manual tasks are still proving to be time-consuming and inefficient. There are three areas in
which employees require an inordinate amount of time to complete tasks: inventory tracking, the movement of parts from the warehouse to the production hall, and the monitoring of production line machinery.
Benefits Drones offer the perfect solution in each of the above areas:
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In terms of inventory tracking, drones can carry out accurate inventory checks in far less time by scanning the RFID chips and barcodes on the component packaging. This would enable us to free up the employees to do other tasks
in the warehouse.
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As regards transporting components or spare parts to the production hall, drones can carry up to 5kg, therefore they would be a convenient, safe, and fast method of moving small and light-weight items to the production line.
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Finally, equipped with infrared and thermal technology, drones could provide an overall view of the machinery in the production hall. This would make it possible to monitor the condition of the machinery and control the temperature,
as well as help to identify any problems before they have a significant impact on the production process.
Outcome The use of drones would result in a more efficient use of manpower, a safer workplace, fewer stoppages in production and more efficient operations.
Method &
Schedule Initial research has revealed three main players within the drone technology sector: Dronex, Techsolve and NOVOdrone. All three companies offer the type of drone technology we would need and have solid experience in the field.
Thus far, none of these companies has been approached for information, therefore this would be the first step if we were to decide on using drones. I suggest that the companies are contacted, meetings are set up and their offers are examined.
It is also key that our company’s IT team is involved, too. Secondly, it would be advisable to trial the technology, preferably in the warehouse as this is the area where it would be most useful. On viewing the success of the trial,
we could move to using other applications.
Costs In terms of cost, it would mean a large investment in technology, equipment, and staff training. Costs vary considerably depending on drone capabilities and application, as well as other factors such integration with current
digital solutions and the required infrastructure. A minimum cost of $50-75, 000 is to be expected. All three of the abovementioned companies also offer initial and on-going training, maintenance, and tech services.
Conclusion The use of drones in manufacturing facilities is becoming more popular and the company could optimise its operations by implementing this technology in three areas at its Exington manufacturing plant. Despite the
substantial investment needed, this would bring long-term benefits such as more accurate and faster inventory monitoring, more efficient use of labour, faster and safer movement of goods from the warehouse to the production line, and
improved asset management.
ET
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